Challenges
In modern industry, transparency is the key to efficiency, quality and competitiveness - and at the same time one of the biggest challenges. Data is generated everywhere, but it often remains unused, scattered or difficult to access.rninray creates clarity: with solutions that connect information, make it visible and prepare it in an understandable way. This turns data into knowledge - and processes into real transparency.
In many production environments, huge amounts of data are generated every day - in machines, control systems and processes. However, this information often remains isolated, trapped in silos or is difficult to access. Without end-to-end communication between plants and IT systems, there is no overall view: Decisions are based on partial information, reactions are too late and potential remains untapped.
As digitalization increases, so does the number of systems, interfaces and data sources. This diversity creates opportunities, but also complexity. Different formats, a lack of standards and proprietary systems make data exchange difficult and prevent a clear view of the big picture.rnThe biggest challenge is to combine all these elements - to create transparent, understandable and controllable production.
Establishment of a central data hub that flexibly networks all systems (OT and IT) as middleware via standardized protocols.
Automated, real-time acquisition of process and machine data directly from the source. Provision of live dashboards and alarms.
The FAS production portal combines all MES applications or projects on a standardized web interface.
Drivers for more than 160 different controllers make the Kepware server the connectivity expert for your Industry 4.0 project.
With manubes, data from a wide range of production systems can be easily integrated, structured and visualized in real time.
inray relies on five security pillars: secure infrastructure, access protection, stability & reliability, secure integration process and secure development process.
„In many industrial environments, data from machines, systems and processes is incomplete, inconsistent or delayed. Without a valid and consistent database, incorrect analyses, wrong decisions and limited opportunities for process optimization arise.“
inray Smart Production stands for a holistic digitalization concept that combines our products into a strong overall system. The intelligent linking of OPC routers, FAS, manubes, pronubes and other solutions creates a continuous data flow - from the machine to the cloud.
This turns individual tools into an integrated ecosystem that creates transparency, optimizes processes and makes digitalization a holistic experience. With inray Smart Production, we accompany companies step by step on their way to networked, smart production.
Management & Sales
From the field
Central data hub instead of individual solutions
Bayer AG is a global life science company with a focus on healthcare and agriculture. Modern production and digitalization approaches have been implemented at the Bayer Bitterfeld site, one of the Group's most digital plants, since it was founded in 1991.
The Bitterfeld plant already had a high level of digitalization - but with many different individual solutions. Each department used its own tools or self-programmed applications to close data gaps.
To reconcile the information, the departments first had to prepare their data separately and bring it together in several daily meetings. These meetings took around two hours a day and delayed decisions because relevant information had to be painstakingly collected from different systems.
Bayer Bitterfeld became aware of the OPC router through a recommendation from another plant. After a test phase on a separate system, the team gradually integrated the OPC router into the existing landscape. Those responsible were able to configure many connections themselves; the OPC router tutorials helped with any questions.
Today, several OPC routers are in productive use and act as a data hub between the departments. The previously existing individual solutions have been completely replaced. Machine data is collected by Kepware's KEPServerEX via OPC UA, stored in a MongoDB for long-term use and, if necessary, reported to the responsible employees by email notification - for example in the event of production downtime or deviating values.
The OPC router also provides all relevant information directly to the machine: production statuses, open orders and the current status of the system are visible at all times. Each department was able to create its own visualizations on this basis and can see the key figures that are important to them at a glance.
The responsible team leader and the relevant specialist team will contact you promptly to discuss your individual case with you personally.
