data-driven production
pronubes orchestrates bidirectional industrial data flows. Production data flows into central systems for evaluation and control, while orders, plans and specifications are fed back into lines, machines and plants in a targeted manner.
pronubes runs platform-independently in your system landscape. This means that data driven production remains stable even with new applications.
pronubes connects IT and OT bidirectionally. This allows production data to flow upwards and planning, order and inventory data to flow back securely.
pronubes distributes events to your target systems in real time. This makes deviations immediately visible and specifications can be implemented directly.
The interface makes data paths transparent. Teams can see where data is generated, where it flows, which systems are involved and what effect it has.
pronubes scales data flows across plants, locations and systems. Production data is bundled centrally, while specifications, planning and feedback from the head office flow back into production in a controlled manner, even across multiple locations.
pronubes connects IT and OT via bidirectional data flows.
Production data flows into central systems for analysis and planning, while results, decisions and control information are fed back into production in a targeted manner.
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In inray smart production, pronubes stands for data-driven production. connected production creates the data basis. transparent production provides context and understanding. pronubes ensures a continuous flow of data between production and headquarters and helps to derive decisions and repeatable processes.
From the field
Central data hub instead of individual solutions
Bayer AG is a global life science company with a focus on healthcare and agriculture. Modern production and digitalization approaches have been implemented at the Bayer Bitterfeld site, one of the Group's most digital plants, since it was founded in 1991.
The Bitterfeld plant already had a high level of digitalization - but with many different individual solutions. Each department used its own tools or self-programmed applications to close data gaps.
To reconcile the information, the departments first had to prepare their data separately and bring it together in several daily meetings. These meetings took around two hours a day and delayed decisions because relevant information had to be painstakingly collected from different systems.
Bayer Bitterfeld became aware of the OPC router through a recommendation from another plant. After a test phase on a separate system, the team gradually integrated the OPC router into the existing landscape. Those responsible were able to configure many connections themselves; the OPC router tutorials helped with any questions.
Today, several OPC routers are in productive use and act as a data hub between the departments. The previously existing individual solutions have been completely replaced. Machine data is collected by Kepware's KEPServerEX via OPC UA, stored in a MongoDB for long-term use and, if necessary, reported to the responsible employees by email notification - for example in the event of production downtime or deviating values.
The OPC router also provides all relevant information directly to the machine: production statuses, open orders and the current status of the system are visible at all times. Each department was able to create its own visualizations on this basis and can see the key figures that are important to them at a glance.
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Get access to our demo video and see how pronubes orchestrates industrial data streams and distributes them across systems, locations and target applications. You will get a practical insight into the structure, interface and typical use cases, from real-time forwarding to the feedback of specifications into production.
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